旋转式鼓式干燥器操作手册

旋转式鼓式干燥器操作手册

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2024-09-15 23:01 704阅读次数

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XYP-5/7/9&XYP-5B/7B/9BRotaryTabletPressOPERATIONINSTRUCTIONTableofContents1.ScopeofApplication32.MainTechnicalParameters33.WorkingPrincipleandMainStructures44.Installation,AdjustmentandOperation55.ElectricalOperation66.Troubleshooting67.Lubrication78.Maintenance7PleasereadcarefullytheOperationInstructionbeforeinstallation,startingupandrepair,otherwise,anyinappropriateoperationnotrecommendedintheInstructionmaycauseabnormalconditionofthemachineorpersonalinjury.1.ScopeofApplicationThisisacompacttypeoftheautomaticrotationandcontinuoustabletpress,mainlyusedinthetechnicalresearchinpharmaceutical,chemical,food,electronicandotherindustries,anditisanimportantequipmentfordeterminingwhetherthegrainmaterialscanbepressedintotablets.Itisapplicabletopressingofgrainmaterialsavailabletobemadeintotablets(withintherangeofpressureofthemachine)withthepowdercontent(above100mesh)notmorethan10%.Itisapplicabletopressingofregular/irregularshapeandscoringtablets.Itisnotapplicabletosemi-solid,wetgrain,materialsoflowmeltingpointandeasilyabsorbingdampnessandpowderwithoutgrain.2.MainTechnicalParametersModelXYP-5/5BXYP-7/7BXYP-9/9BNo.ofturretpressdies(pair)579Maxoperatingpressure,KN40/6040/6040/60Max.tabletpressingdiameter,mm121212Max.tabletpressingthickness,mm666Max.feedingdepth,mm151515Max.tabletpressingoutput,0.91.261.6210,000tablets/hTurretoperatingdiameter,mm200200200Turretrotationspeed,turn/min0-300-300-30Middlepressdiediameter,mm262626Middlepressdieheight,mm222222Upper/lowerpressleverdiameter,mm222222Upper/lowerpressleverlength,mm115115115Visualdimension,mm480*635*1100480*635*1100480*635*1100Machineweight,kg260260260Motorpower,kw1.51.52.2Voltage,v2202203803.WorkingPrincipleandMainStructuresTurretstructure:Theturretisthemainoperationcomponentofthemachine,consistingofthelower/upperbearingassemblies,shaft,turret,etc.XXXpairsofpressdiesareuniformlydistributedonthecircumferenceoftheturret.Themomentistransmittedthroughtheflatpinbetweentheturretandtheshaft.Theshaftissupportedonthebearing,drivenbythewormpair,connectedwithsplinetodrivetheshaftandrotatetheturretforoperation.Trackmechanism:Therearethecylindricalcamandtheplanecamconsistingoftheuppertrackandthelowertrack,whicharethepathforthemovementoftheupperandthelowerpresslever.Theuppertrackiscomposedoftheupperpressupwardtrack,upperpressdownwardtrack,upperpressupperparalleltrack,upperpresslowerparalleltrack,pressingdowntrack,etc.,allsecurelyfixedonthetrackdisc.Thelowertrackiscomposedofthelowerpressupwardtrack,lowerpressdownwardtrackandthefeedingtrack,installedonthelowertrackseat.Feedingadjustmentdevice:Itislocatedinsidethemachinetoadjustthetabletweight.Themoon-shapedfeedingtrackwhichcanbeseenonthemachineplaneadjuststhefeedinuntwithitsriseorfallattheactionofthescrew.Theamountdecreaseswhenturningtherounddiscinclockwisedirectionandincreasesincounterclockwisedirection.Tabletthickness(pressure)adjustmentdevice:Thetabletthickness(pressure)isadjustedbymeansofadjustingthelowerpressingwheelupward/downward.Thelowerpressingwheelisinstalledinsidethemachine,buckledontheeccentricshaftanditsoutsideendconnectedonthehandwheel.Whentheoutsidehandwhellisadjusted,theeccentricshaftdrivesthepressingwheeltoriseorfall,andadjustthetabletthickness(pressure)andfurthercontrolthetabletthicknessandhardness.Theupperpressingwheelupward/downwardadjustmentcanalsobeusedasadjustmentdevice,butgenerallynotused.Feedingdevice:Itiscomposedofthefeedingbucket,adjustmentbolt,thefeeder,etc.Thefeederisamoon-shapedgrillefeeder,installedontheturret.Thespacingbetweenthefeederandtheturretoperatingsurfaceandtheheightofthebucketshallbeadjustedbasedonthegrainflowrate.Transmissiondevice:Itiscomposedofthemotor,synchronousbeltandwormreducer,commissioninghandwheel,etc.Themotorisinstalledonthemotorseatofthebaseplate.Whenitisstarted,thepoweristransmittedviaapairofbeltstothereducerwormpair,andthemotorrotationspeedisadjustedthroughtheACfrequencyconversionsteplessspeedadjustment.Whenopeningthetwosidesorthebackdoor,thesecomponentscanbedirectlyobservedandcontacted.Shell:Themachineshellisafull-closedtype,andconformstoGMPstandard.Theupperpartisenclosedwith4glasswindows,tofacilitatecleaningandmaintenance.Thelowerpartisclosedwiththestainlesssteeldoor,usuallylocked,andopenedonlyforrepairandinstallationofthepress.Anoperationconsoleisinstalledinfrontofthemachine.Thetabletpressingchamberandthedrivingpartofthemachineisseparatedwiththestainlesssteelenclosuretoensurethetabletpressingchamberiscleanandthedrivingcomponentsfreefrompowdercontaminationorcorrosion.4.Installation,AdjustmentandOperation4.1InstallationandAdjustmentofPressDiePreparationbeforepressinstallation:dismantlethematerialbucketandthefeeder.Opentherightdoor,rotatethehandwheeltocleantheturretoperatingsurface,pressholeandthepresstobeinstalled.Rotatethepressureadjustinghandwheeltoadjustthepressuretotheminimumlevel.Dismantlethelowerpressloading/unloadingtrack.Instal领themiddledie:Unscrewthemiddlepressfixingscrewabout1mmoutoftheoutercircleoftheturret,takecarenottocontactwiththepowdersuctionnozzleandotherparts,totheextendthemiddlepresswheninstal领shallnotcontactthetopofthescrew.Asthemiddledieisverytight,placeitstably,insertthesmashingrodintothepressholeandhammeritingently.Whenthemiddledieisinthediehole,itsplaneshallnotbehigherthantheturretplane,andfinally,tightenwiththescrew.Instal领theupperpress:Dismantletheinlaidtongue,inserttheupperpressleverintothehole,rotatethepressleverwiththethumbandtheindexfinger,tochecktheflexibilityoftheupward/downwardmovementoftheheadinthemiddledie,thereshallbenoclogging.Thenturnthehandwheeltothepresslevertocontacttheparalleltrack.Aftercompletingtheinstallationoftheupperpresslever,installtheinlaidtongue.Instal领thelowerpress:installasperthemethodfortheupperpress,andinstallthelowerpressontheloading/unloadingtrack.Commissioning:afterinstal领allthedies,turnthehandwheeltomaketheturretrotate2circles,observetheoperationoftheupper/lowerpressleversinthemiddledieholeandonthetracks.Thereshallbenocloggingorcollision.Payattentiontotheupmostpoint(i.e.tabletreleasepoint),itshallbe0.10.3mmhigherthantheturretoperationsurface.Closeallthedoors,startthemotortorunwithoutloadfor2minutes,andthemachinecanbeputintouseafterthenormaloperation.4.2Installationandadjustmentoffeeder:installthefeederonthecarriage,fixwiththeknurledscrew,thenadjusttheadjustingscrewtomakethespacingbetweenthefeederbottomandtheturretoperationsurfaceas0.050.1mm,andtightentheknurledscrew.Adjusttheheightofthepowderscrappingplatetomakethebottomplanealignedwiththeturretoperationsurface,thentightenwithscrew.4.3Adjustmentoffeedinunt:Itiscontrolledbytheadjustmenthandwheelinstalledattherightsideinfrontofthemachine,withtheindicationsymbolsatthesideofthehandwheel.Thefeedinuntdecreaseswhenthehandwheelrotatesintheclockwisedirection;andtheamountincreaseswhenthehandwheelrotatesinthecounterclockwisedirection.Thereshallbeenoughgrainsinthefeederwhenmakingtheadjustment,andtheadjustthepressuretoensurethesufficienthardnessofthetabletstofacilitatetheweighing.4.4Adjustmentoftabletthickness(pressure):Itiscontrolledbytheadjustmenthandwheelinstalledattheleftsideinfrontofthemachine,withtheindicationsymbolsatthesideofthehandwheel.Thetabletthicknessdecreases(thepressureincreases)whenthehandwheelrotatesinthecounterclockwisedirection;andthetabletthicknessincreases(thepressuredecreases)whenthehandwheelrotatesintheclockwisedirection.Whenthefeedinuntisadjusted,thethicknessandthehardnessofthetabletshallbecheckedandtheappropriatefineadjustmentshallbemadeuntilitiscomplied.4.5Powdersupplyadjustment:Uponadjustmentofthefeedinunt,adjustthegrainflow.Firstunscrewtheboltatthesideofthebucketcarriage,thenadjusttheadjustingboltonthebucketcarriagetoadjustthedistancefromthebucketmouthtotheturretoperationsurface,totheextendthestorageamountofgrainsatthefeedingmouthwillnotoverflow.Tightenwithscrewsaftertheadjustment.4.6Speedselection:Themethodforspeedadjustmentisverysimple.Therotationspeedshallincreasewhenturningtheadjustingbuttonintheclockwisedirection,andthespeedshalldecreasewheninthecounterclockwisedirection.Thekeypointistheselectionofthespeed,whichisdirectlyrelatedtotheservicelifeofthemachine,thetabletweightandquality.Astherearethedifferencesinthenature,viscosity,watercontentandthegraindiameterdistributionofthegrains,thetabletdiameterandthepressures,nouniformrequirementsaremadeforthespeedselection,whichcanonlybedeterminedaspertheactualsituationandtheexperienceofthetechnicalpersonnel.However,ingeneral,whenpressingthematerialswithhighercontentofmineralandplantfibers,inlargetabletdiameterorpooradhesiveness,itisbettertoadoptthelowspeedforpressingthetabletandthemaximumspeedcannotexceed25turns/minutes.Incontrast,whenpressingthematerialswithgoodadhesivenessandflowrate,insmalltabletdiameterandeasilymolded,thehighspeedcanbeadopted.Andtheoptimaltabletpressingspeedcanberealizedthroughtrialsandadjustments.Itisrecommendedthattherotationspeedforthecontinuouspressingshallnotexceed80%ofthemaximumratedrotationspeed.5.ElectricalOperationOperationpanelofconsole:Operationprocedures:Opentheswitchcabinetdoorandswitchonthepowersupply,andtheindicationlampontheoperationpanelison;pressRUNbutton,slowlyturnthefrequencyconversionbutton,andthespeedshallslowlyincrease.Whenemergencystopisrequired,pressSTOPbutton,andthemachineshallstopimmediately.Uponcompletionoftabletpressing,opentheswitchdoortoswitchoffthepower.6.TroubleshootingJitterofupper/lowerpressingwheel:wearofpressingwheelduetolackoflubrication.Incaseofslightwear,repairandaddlubricant;forseriouswear,replaceimmediately.Wearofuppertrack:Drywearfromlackoflubricant,causingslightdamageofthetracksurface,repairtimelyand,replaceitforseriouscases;Forthelubricationbetweenthetrackwithpoorenamelandthepresslever,thegreasecanbeusedforlubrication,30”geargreaseortheaircompressorgreasecanbeused,toapplyoncewiththebrushbeforestartingthemachine;Toomuchdusttocausethepressliftedandwearoftheuppertrack.Changethegrainproductionprocesstoensurethepowdercontentofgrain(above100mesh)notmorethan10%;IndicatoroftabletweightdifferenceWearorincorrectinstallationoffeeder.Ifworn,replacethefeeder;ifincorrectinstallation,makeadjustmenttimely;Problemofpressdie:checkthetotallengthofthelower/upperpresslever,ifexceedingtherangeoftolerance,stopusingit.7.LubricationForthelubricationofthegeneralcomponents,thereisanozzleonthesurfaceofthedeviceforfil领thelubricationoilorgreaseaccordingtothetypeoftheoilcup,onceateachtimeofstarting.Andlubricantscanbeaddedduringoperationaccordingtothetemperatureriseandtheactualoperation.Themechanicaloilcanbeaddedinthewormcabinet,generallyN46insummerandN32inwinter,andtheoilvolumeshallbeaddedtotheextendthewormgearisimmersedunderonetoothface,andtheoillevelcanbecheckedthroughthelevelglass.Changetheoilafteruseforabouthalfayear.Forthelubricationoftheuppertrackdisc,applythemechanicaloilwiththebrushpriortoeachtimeofuse.AdoptN32mechanicaloilforlubricationofthepressleverandthetrack,anddonotusetoomuch,toavoidingressofwasteoilintothegrainstocausecontamination.8.MaintenanceRegularlyinspectthecomponents,12timespermonth,includingtheworm,wormgear,bearing,pressingwheel,camshaft,upper/lowertracks,checkingtheflexibilityofthemovingpartsandthewear.Makerepairtimelywhendiscoveringanydefect;Afteroperationoruponshutdown,removetheunusedpowderandbrushofftheresidualpowderatallpartsofthemachine.Incaseofalongtimeshutdown,dismantlethepressdiesandcleanthemachinefully,applytheantirustoilonthesmoothsurfaceofthecomponentsandcoverwithclothshield;Maintenanceofthepressdiesshallbeconductedinthespecialbox.Immerseitfullyintheoil,andkeepitcleanandavoidrustandbruise.Bettertouseonespecialboxforeachtype,soastoavoidmixingandknowclearlythedamageorloss;Cleantheoperationarearegularly,inparticular,thereshallbenodustorflyingashinmanufactureofmedicalorfoodtablets;Makeregularlymaintenanceandinspectionoftheelectricalcomponentstokeepthenormalandsoundoperationcondition.Regularlycleantheaccumulateddustonthecoo领fanwithcompressedair;Keepthegoodworkingenvironment(temperatureandhumidity)oftheelectricalcomponentstoprolongtheservicelife;Maintenanceoftheelectricalcomponentsshallbeconductedbyprofessionaltechnicalpersonnel,especiallythefrequencyconverter,whichshallbesenttotheprofessionalmanufacturerforrepair;Beforemakingtheinsulationtestfortheelectricalcomponents,itisrequiredtodismantleallthemaincircuitcontrollineofthefrequencyconverter,toavoiddamagetotheconverterfromtheinsulationtest.Fortheindividualinsulationtesttothefrequencyconverter,pleaserefertotheoperationinstructionforfrequencyconverter.9.ListofRol领BearingandInstallationPositionDescriptionModelQuantityInstallationpositionSinglerowcentripetalballbearing1081pcsShaftSinglerowconicalrollerbearing71051pcsShaftSinglerowthrustballbearing82101pcsTurretSinglerowthrustballbearing83081pcsTurretSinglerowthrustballbearing81041pcsWormshaftSinglerowthrustballbearing81061pcsWormshaft更多详情信息可联系客服[详细]
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SMC干燥器注意使用问题

SMC干燥器注意使用问题SMC冷冻式干燥器IDF和IDU工作原理SMC干燥器IDFIDU干燥器冷冻式干燥器是利用冷媒与压缩空气进行热交换，吧压缩空气冷却至2~10℃的范围，以除去压缩空气中的水蒸气。左图是带后冷却器以及自动排水器的冷冻式干燥器。潮湿的压缩热空气，经风冷式后冷却器后，进入热交换器的外筒被预冷，再流入内筒被空气冷却器冷却到压力露点2~10℃。在此过程中，水蒸气冷凝成水滴，经自动排水器排出。除湿后的冷空气，通过热交换器的外侧，吸收进口侧空气的热量，使空气温度上升。提高输出空气的温度，可避免输出口结霜，并降低了相对湿度。把处于不饱和状态的干燥空气从输出口流出，供气动系统使用。只要输出空气温度不低于压力露点温度，就不会出现水滴。压缩机将制冷剂压缩以升高压力，经冷凝器冷却，使制冷剂由气态变成液态。液态制冷剂在毛细管中膨胀气化。气化后的制冷剂进入热交换器的内筒，对热空气进行冷却，然后再回到压缩机中进行循环压缩。所使用制冷剂为氟利昂R134a和R22.容量控制阀是用来调节空气冷却器温度的，以适应处理空气量的变化或改变压力露点。蒸发温度计显示压缩空气的露点温度。SMC干燥器作用压缩空气经过后冷器器、油水分离器、气罐、主管路过滤器得到初步净化后，仍含有一定量的水蒸气。气动回路在充排气过程中，元件内部存在高速流动处（如节流阀及换向阀内部的孔口处）或气流发生绝热膨胀处，温度要下降，空气中的水蒸气就会冷凝成水滴，这对气动元件的工作产生不利的影响。故有些应用场合，必须进一步清除水蒸气。SMC干燥器就是用来进一步清除水蒸气的，但不能依靠它清除油分。SMC冷冻式干燥器使用注意事项1）不要放置在日晒、雨淋、风吹或者相对湿度大于85%的场合。2）压缩空气进出口不要接错。3）排水口不要向上立着，不要打着或压扁。4）电源电压允许波动小于±10%。5）压缩空气进口温度过高、环境温度过高（40℃以上）、使用流量超过额定处理空气量、电压波动超过±10%、通风太差（冬季也要换气，否则室温也会升高）等情况下，保护电路会发生作用，指示灯灭，停止运转SMC干燥器分类SMC干燥器可以分为以下两大类：1、SMC冷冻式干燥器（IDF和IDU系列）：利用冷媒与压缩空气进行热交换，把压缩空气冷却至2~10℃的范围，以除去压缩齐齐中的水分（水蒸气成分）。IDF为标准型，IDU为高温型；另外IDUS和IDFS为带不锈钢热交换器型。2、SMC吸附式干燥器（ID系列）：利用其中的吸附剂对水分具有高压吸附、低压脱附的特性进行干燥。3、SMC高分子膜式干燥器（IDG系列）：利用高分子中空隔膜只让水蒸气通过，空气中的氮气和氧气不能通过进行干燥。2、SMC冷冻式干燥器分类SMC冷冻式干燥器可以分为以下几种类型：1、IDF为标准型冷冻式干燥器，压缩空气的进口温度上限为50℃，不带后冷却器。2、IDU为高温型冷冻式干燥器，压缩空气进口温度上限为80~60℃，干燥器进口装有风冷式后冷却器。3、IDUS和IDFS为带不锈钢热交换器型冷冻式干燥器，改善了防腐蚀性能，且流通能力增大40%，功率消耗减小38%，总尺寸也减小些。[详细]
2018-09-29 10:00
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该会员其他资料: 成纸自动检测站; DT压光机操作手册; DT压光机样本; PPS; 旋转式鼓式干燥器操作手册; 纸与纸板表面参数; 卫生纸柔软度分析仪; 在线胶粘物分析仪

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